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Why Nitrile Rubber is a Versatile Gasket Material

nitrile rubber

Nitrile rubber, also known as nitrile butadiene rubber, acrylonitrile butadiene rubber, Buna-N or NBR, is a highly versatile material that has gained popularity as a gasket material in various industries.

A copolymer of butadiene and acrylonitrile, the chemical and physical characteristics of the material depend on the composition of nitrile, meaning that the properties of the material can be customised in order to make the material more suitable for a wide range of applications. For example, the higher the nitrile content, the greater the resistance to oils, fuels and other petroleum-based fluids. 

Selecting Nitrile Rubber

The ability to adjust the composition of nitrile has led to it being one of the most commonly used elastomers in the gasket manufacturing and sealing industry. With its unique properties, nitrile butadiene rubber is a widely used gasket material in the automotive, aeronautical, marine and military sectors. Its exceptional resistance to fuels and oils makes it ideal for gaskets, seals and grommets that come into contact with fuels and oils, where other rubber materials fail. In addition to resistance to oils and fuels, nitrile’s ability to withstand a wide range of temperature (from -20 to 100°C) makes it a preferred choice for applications where the material may be exposed to extreme cold or heat.

Nitrile rubber is suitable for conversion into various products. Nitrile rubber sheeting can be cut into strips, gaskets, O-rings, oil seals and hydraulic seals, whilst commercial grade nitrile can also be moulded into a range of gasket and sealing products and extruded for applications such as cable jacketing and printer’s form rollers.

Other key benefits of selecting nitrile rubber are that it features a low compression set, high tensile strength, excellent tear resistance and high abrasion resistance.

nitrile rubber

Limitations and Alternatives

Whilst nitrile butadiene is a highly versatile material, it’s important to be aware of the limitations that mean it is not suitable for certain applications. Nitrile does not react well to ozone, UV and weather conditions in general, so for sealing applications where there is long term exposure to outdoor conditions, it is incompatible as a gasket material. 

For applications where a good resistance to oils, fuels and chemicals is required, but resistance to ozone, UV and elements is also crucial, neoprene rubber provides a suitable alternative material in many cases. Also known as Chloroprene, neoprene is a solid rubber with excellent strength and abrasion properties, combined with fantastic resistance to oils and chemicals, weather conditions in general, and temperatures ranging between -20 and 80°C. Like nitrile rubber, neoprene can also be manufactured into a wide range of products, including gaskets, washers and strips, as well as fabricated parts.

Nitrile Rubber Sheeting

At CB Frost, we can supply nitrile rubber in rolls or sheets of thicknesses ranging from 1mm to 6mm as standard. Depending on your requirements we can also supply nitrile in a selection of different grades, so if you require material to food grade specifications, or to comply with BS2751 (British Standard), we can help.

With our inhouse manufacturing capabilities, we can convert nitrile rubber sheeting to a wide range of products:

  • Gaskets
  • Strips
  • Washers
  • Fabrications
  • Extrusions
  • Mouldings

If you have further questions about the properties of nitrile or would like assistance in selecting the right gasket materials, contact CB Frost today. With our material knowledge and experience in manufacturing rubber products for all industries, combined with our in house tooling manufacturing capabilities, we are your one stop shop for nitrile rubber sheeting and gasket material.

What is Nitrile Rubber?

Nitrile rubber, also known as Buna-N or NBR, is a synthetic copolymer of acrylonite (ACN) and butadiene. First developed by a German pharmaceutical conglomerate in 1931, commercial production of nitrile rubber began in 1935 and is now widely used in a range of industries in addition to medical and pharmaceutical, particularly the food, automotive, aerospace, nuclear and power generation industries.

nitrile rubber

Why choose Nitrile Rubber?

In 2022, nitrile is now one of the most popular sealing materials used, owing to its wide range of advantageous characteristics. If you are considering choosing nitrile for your application, read on to ensure that it is a suitable material.

Excellent resistance qualities

NBR material is often chosen for its resistance to aliphatic hydrocarbons, petroleum-based oils and fuels, hydraulic fluids and water. Nitrile also functions well within a wide temperature range of between -20℃ and 100℃, retaining its strength and flexibility even at low temperatures.

As a result of these properties, nitrile is a common material across applications within the automotive industry. The water resistant characteristics of nitrile also make it well suited to food and pharmaceutical uses.

Strength and abrasion properties

In addition to resistance to oils, fuels and a wide range of temperatures, Nitrile is also widely chosen for its high tensile strength, abrasion resistance and durability, even when faced with high temperatures. 

As a result of the above properties, nitrile rubber is used for a wide range of common applications for industries such as automotive, petrochemical, aerospace and military, including gaskets and O-rings. Nitrile rubber sheet is suitable for a range of manufacturing techniques, for example, it can be cut into gaskets, washers or strips, or used in fabrication, extrusion and moulding processes.

Limitations to be aware of

Whilst NBR material is widely used, there are certain limitations to be aware of when choosing sealing materials for certain applications. Whilst nitrile resists temperature, oils and fuels, it is not compatible with applications where it will be exposed to ozone, sunlight and weather conditions over long periods. 

For applications where fire and smoke resistance is important, high grades of nitrile rubber should be specified.

Contact CB Frost

If you have questions about nitrile rubber material in relation to your application, our knowledgeable sales team is on hand to help ensure you specify the best suited material for your needs.

We supply an extensive catalogue of rubber materials to suit all applications. Whether you are looking for prototypes or custom one-offs, or are in need of high production volumes, we have the materials and manufacturing capabilities to ensure the success of your application.

Call us on 0121 773 8494 or contact us here.